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Steven F. Udvar-Hazy Center Construction

The Thrust Block Story

The Steven F. Udvar-Hazy Center's aviation hangar must be firmly anchored to the ground. The roof will be supported by 21 trusses and the bases of each truss will be fastened to a solid "thrust block." The orange triangles (left) show the locations of the thrust blocks at the sides of the aviation hangar. The following pictures show how a thrust block is built.

Photos by Smithsonian staff
An auger drills holes for "caissons," three for each thrust block, down to solid earth, about 20-25 feet.

©2001, Smithsonian Institution
Reinforcing bars ("rebar") are inserted into each caisson and concrete is poured in the holes.

©2001, Smithsonian Institution
  The picture shows the whole triangle of the thrust block with its three caissons. Forms are installed for pouring the concrete.

©2001, Smithsonian Institution
More rebar is added to reinforce the structure of the thrust block, and they are anchored in place by concrete.

©2001, Smithsonian Institution
The heavy-duty steel begins to show the shape of the thrust block against which the bases of the trusses will be mounted.

©2001, Smithsonian Institution
Forms rise around the steel and the rebar, ready for pouring concrete.

©2001, Smithsonian Institution
  This is a finished thrust block ready to support one end of a truss.

©2001, Smithsonian Institution
  Thrust blocks all in a line are ready to perform their job of holding up the aviation hangar, 984 feet long, 248 feet wide, and 104 feet high.

©2001, Smithsonian Institution
The ends of the trusses are fastened to the thrust blocks. As a truss end is pivoted into position, a curved pin slides into a hole in the thrust block to insure exact positioning. Bolts fasten the trusses to the thrust blocks.

©2001, Smithsonian Institution

The thrust blocks will be seen by visitors to the aviation hangar, and this picture shows how massive the structure will be.[Visualization by Interface Multimedia.]

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